ELECTRICITY WORKSHOP REPORT
4th
SEMESTER
“IRRIGATED FIELD BASED
PLC”
Practican Name :
Saddam
Abdurrahman
Lecturers :
1. A. DamarAji ST. MKom
2.
Imam Halimi, ST. MT
3. Kendi Moro N, ST
4. Fatahula, ST
Class :
Listrik 4D
Practice Date :
27 April
Delivery date : 15 Mei
 |
ELECTRICAL ENGINEERING
STATE POLYTECHNIC OF
JAKARTA
2015
INTRODUCTION
Mineral resources is very
important for the survival of living beings, so now many farmers or
agricultural entrepreneurs create water as a water storage tank to launch
agricultural enterprises if at the time it was going dry or drought, and also
can provide the water needs of the local community.
And in the process of drainage
water from the soil to the reservoir typically use a manual system that can
only operate if the user activates the pump by pressing the button on the
control panel, but it's been a lot of projects or plants that work with the
automatic operating system to allow users to operate a device, and also to make
the system more accurately and systematically without having to incur huge
costs.
PLC (programmable logic
controller) was subjected to the technicians or engineers make the operating
system a project or plant with automatic operation, because the PLC has many
inputs / outputs as well as having lots of timer and auxiliary relay in the
program itself, it is better if made the system program complex automatic
operation using PLC.
1.
LAYOUT FIELD
a. Side view
b. Top view
2.
BLOCK DIAGRAM
3. DESCRIPTION OF WORK
SYSTEMS
a.
Automatic Operation
In this project PLC
controls used to run all the devices ( solenoid valve , water level control ,
water valves and motors ), The system works by using a PLC where the operator
only serve to stir up the system and then the system will automatically work in
accordance with the description made .
Here is a description of the automated system :
- Pump life and fill fish ponds and water tanks , water tank is used as a
water reservoir if the weather conditions were dry or dry .
- If the reservoir has reached the top level , the second pump will die ,
and if the fish pond has reached the top level of the pump 1 is also dead .
- If the rice has a sufficient amount of water volume , the solenoid on
rice will be closed , and if rice experiencing water shortages and WLC work
then will open the solenoid on rice and water to the rice fields of pond fish.
- If one day the weather is dry and the water pump 1 is not issued , the
solenoid 1 will open and fill the water from the fish pond water tank
b.
Manual operation
the operating system
manually , the system works by using a push button operated by the operator
(user ) . Each piece of equipment can be operated manually , after the control
switch is moved to position M ( Manual ) . Here is a description of a manual
system :
- If we press the button P1 , the pump 1 will work and fill the water in
the pool
- If we press the button P2 ) , pump 2 will work and fill the water in the
water tank .
- If we press the button SLV1 , SLV 1 (water tank) will open and fill the
water in the fish pond of water tank
- If we press the button SLV2 , slv 2 (pool) will open and fill the water
in the rice fields of pond fish
4.
POWER AND CONTROL DIAGRAM
a.
Power Diagram
b.
Control diagram
5.
MAPPING INPUT/OUTPUT
a.
Terminal input
|
No
|
Parameter
|
Alamat
|
Keterangan
|
|
1
|
START
|
I0.0.0
|
Tombol mengaktifkan pompa secara otomatis
|
|
2
|
STOP
|
I0.0.14
|
Tombol stop secara keseluruhan
|
|
3
|
Low field
|
I0.0.1
|
Level bawah pada sawah padi
|
|
4
|
Top field
|
I0.0.2
|
Level atas pada sawah padi
|
|
5
|
Low pool
|
I0.0.3
|
Level bawah pada kolam ikan
|
|
6
|
Top pool
|
I0.0.4
|
Level atas pada kolam ikan
|
|
7
|
Low tank
|
I0.0.5
|
Level bawah pada tandon air
|
|
8
|
Top tank
|
I0.0.6
|
Level atas pada tandon air
|
|
9
|
FS 1
|
I0.0.7
|
Flow switch pompa 1
|
|
10
|
FS 2
|
I0.0.8
|
Flow switch pompa 2
|
|
11
|
Selector
|
I0.0.9
|
Selector switch operasi manual/otomatis
|
|
12
|
P 1
|
I0.0.10
|
Tombol manual pompa 1
|
|
13
|
P 2
|
I0.0.11
|
Tombol manual pompa 2
|
|
14
|
S 1
|
I0.0.12
|
Tombol manual selenoid valve 1
|
|
15
|
S 2
|
I0.0.13
|
Tombol manual selenoid valve 2
|
|
16
|
TOR 1
|
I0.0.15
|
Overload pompa 1
|
|
17
|
TOR 2
|
I0.0.16
|
Overload pompa 2
|
b.
Terminal output
|
No
|
Parameter
|
Alamat
|
Keterangan
|
|
1
|
Pompa 1
|
Q0.0.0
|
Pompa
mengalirkan air ke kolam ikan
|
|
2
|
Pompa 2
|
Q0.0.1
|
Pompa
mengalirkan air ke tandon air
|
|
3
|
SLV 1
|
Q0.0.2
|
Kran membuka
pengaliran air ke kolam ikan
|
|
4
|
SLV 2
|
Q0.0.3
|
Kran membuka
pengaliran air ke sawah
|
|
5
|
AUTO
|
Q0.0.4
|
Lampu
indikator operasi otomatis
|
|
6
|
MANUAL
|
Q0.0.5
|
Lampu
indikator operasi manual
|
|
7
|
ALARM
|
Q0.0.6
|
Lampu
indikator alarm
|
6.
WIRING DIAGRAM PLC
7.
PANEL SIZE
8.
LIST OF MATERIAL
|
NO
|
NAME OF MATERIAL
|
SPESIFICATION
|
UNIT
|
TOTAL
|
BRAND
|
|
1
|
Pompa Sentrifugal
|
1,5kW
CP25/160A
|
pcs
|
1
|
Pedrollo
|
|
2
|
Pompa Sentrifugal
|
2,2kW CP220C
|
pcs
|
1
|
Pedrollo
|
|
3
|
Selenoid Valve
|
220VAC 1A
|
pcs
|
4
|
Airtac
|
|
4
|
Water Level Control
|
220VAC 50/60Hz
V2=8VAC
|
pcs
|
6
|
Omron
|
|
5
|
Flow Switch
|
|
pcs
|
2
|
|
|
6
|
Relay
|
5A/240VA
5A/28VDC
Coil 250/220VAC
4 changeover
|
pcs
|
|
Omron MY4
|
|
7
|
Kontaktor
|
Ith 25A UI 690VAC
Uimp 6kv AC3
3 kontakutama
2 kontak bantu
|
pcs
|
2
|
Schneider
|
|
8
|
TOR
|
I 2,5-4A
UI 690VAC/Uimp 6Kv
|
pcs
|
2
|
Schneider
|
|
9
|
PLC
|
G7M-DR4OU 220/24 VAC
|
pcs
|
1
|
Glofa
|
|
10
|
Kabel NYYHY
|
4 x 2,5mm
|
meter
|
10
|
Suprime
|
|
11
|
Kabel NYYHY
|
3 x 0,75mm
|
meter
|
20
|
Suprime
|
|
12
|
Kabel NYYHY
|
2 x 1,5mm
|
meter
|
25
|
Suprime
|
|
13
|
Kabel NYAF
|
1 x 0,75
|
meter
|
50
|
Suprime
|
|
14
|
Panel
|
80 x 60 x 25 cm
|
pcs
|
1
|
|
|
15
|
Pipe
|
|
batang
|
10
|
|
|
16
|
Push Button
|
250-600VAC 3A
|
pcs
|
6
|
Camsco
|
|
17
|
Indicator Light
|
220/6,3VAC
|
pcs
|
4
|
AXLE
|
|
18
|
Selector Switch
|
660VAC 25A 2 posisi
|
pcs
|
1
|
Klockner Moller
|
|
19
|
MCB 3 Phase
|
C16 400VAC
|
|
1
|
Schneider
|
9. CALCULATION OF TOTAL
POWER REQUIREMENT (kVA)
P1 = Motor 1 = 1500
W
P2 = Motor 2 = 2200
W
Energy motor :
E1
= W .h
= 1500W
. 0,016 h
= 24Whx 3
= 72 Wh
E2 = W .h
= 2200
W . 0,016 h
= 35,2Whx 3
=
70,4Wh
So, calculation
of total power requirement is : E1 + E2 = 72
Wh + 70,4 Wh = 142,4 KVA
10. LADDER PLC
PROGRAM
(Lampiran)
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